OpenClaw CI Limits

Use this skill for CI capacity changes, not ordinary test failure triage. The goal is to keep OpenClaw fast while distinguishing runner registration, runner availability, Blacksmith control-plane health, and downstream queue drains.

Core Facts

• Do not assume the scarce resource. Prove whether pressure is runner registrations, eligible runner availability, Blacksmith capacity/control plane, workflow dependencies, test runtime, or a downstream queue writer.
• GitHub runner registrations for openclaw currently report a 10,000 per 5-minute bucket in actions_runner_registration. Verify the live bucket before each tuning pass because GitHub can change it. The openclaw organization shares one bucket.
• Core REST quota does not draw down this bucket. Check actions_runner_registration separately; core quota can be healthy while runner registration is throttled.
• Use about 60% of the live bucket as the operating target. With the current 10,000-registration bucket, keep planned Blacksmith burst load under 6,000 registrations per 5 minutes and leave the rest for other repos, retries, and burst overlap.
• Jobs that route, notify, summarize, choose shards, or run short CodeQL quality scans should stay on GitHub-hosted runners unless measured evidence says Blacksmith is required.

First Checks

Before changing CI, collect current pressure:

ghx api rate_limit --jq '{core:.resources.core,graphql:.resources.graphql,search:.resources.search,actions_runner_registration:.resources.actions_runner_registration}'
ghx run list -R openclaw/openclaw --limit 20 --json databaseId,status,conclusion,workflowName,event,headBranch,createdAt,updatedAt,url
ghx run list -R openclaw/clawsweeper --limit 20 --json databaseId,status,conclusion,workflowName,event,headBranch,createdAt,updatedAt,url
ghx api repos/openclaw/clawsweeper/actions/runs/<run-id>/jobs --paginate --jq '.jobs[] | {id,name,status,conclusion,labels,created_at,started_at,completed_at,runner_name,runner_group_name}'
blacksmith testbox list --all
curl -fsS https://clawsweeper.openclaw.ai/api/status | jq '{generated_at,fleet,diagnostics:{errors:.diagnostics.errors}}'
curl -fsS https://clawsweeper.openclaw.ai/api/exact-review-queue | jq '{generated_at,review:.lanes.review,publication:.lanes.publication,state_writer,state_append}'
node scripts/ci-run-timings.mjs --latest-main
node scripts/ci-run-timings.mjs --recent 10

For a suspicious queued run, inspect its jobs. A run-level queued status does not reveal whether the job is waiting on dependencies or has no eligible runner. Compare created_at, started_at, labels, and runner_name. Recheck stale queued runs live before canceling them; cancel only runs proven obsolete.

scripts/ci-run-timings.mjs start delay can include workflow dependency wait plus runner queue time. It is trend evidence, not runner-pressure proof alone.

Read:

• .github/workflows/ci.yml
• .github/workflows/codeql-critical-quality.yml
• docs/ci.md
• test/scripts/ci-workflow-guards.test.ts
• touched planner files under scripts/lib/*ci*, scripts/lib/*test-plan*, or scripts/ci-changed-scope.mjs

Diagnose The Bottleneck

Classify the issue before changing caps:

• Runner-registration throttle: many jobs queued before runner assignment, Blacksmith/GitHub reports 403/429 or spam-style 422 responses from generate-jitconfig, and API core quota is still healthy. Treat 422 as this signal only when the request payload is otherwise valid. Fix burstiness and Blacksmith job count.
• Blacksmith capacity: Blacksmith dashboard shows actual concurrency caps or unavailable capacity. Do not solve this with GitHub workflow fanout alone.
• Blacksmith Testbox control plane: list, warm, status, or run calls time out before a lease is returned. This is separate from Actions runner registration and Actions job capacity. Trusted source may use the documented local fallback; untrusted source stays blocked.
• Unavailable runner label: a job is queued with a custom runs-on label, started_at and runner_name remain empty, and no eligible runner exists. Restore an available hosted or registered label; fanout cannot fix it.
• Workflow dependency wait: the job is queued but required predecessors are not terminal. Fix or wait for the dependency; do not call the whole delay runner queue pressure.
• OpenClaw test runtime: jobs start quickly but one lane dominates wall time. Use $openclaw-test-performance instead of runner tuning.
• Real failing CI: one job fails after starting. Use $github:gh-fix-ci or $openclaw-testing, not this skill.
• ClawSweeper review backlog: review pending/ready grows while publication and state writers remain healthy. Tune review admission/workers in openclaw/clawsweeper.
• ClawSweeper publication backlog: publication pending/ready and oldest age grow, net drain is zero or negative, or dead letters rise. Inspect publication batches, state-writer coordination, and GitHub mutation latency first.
• State materializer/append backlog: state_append.pending_rows, pending_bytes, or oldest age grows while the materializer is queued or absent. Recover that sole drain first; more review workers make it worse.

Registration Budget Math

Estimate worst-case registrations for a change before editing:

new Blacksmith registrations ~= number of Blacksmith jobs that can become queued
inside one 5 minute window

For matrix jobs, count every row that can start in the 5-minute window. strategy.max-parallel only caps simultaneous rows; short rows can turn over and register more runners before the window resets. Use job duration, retries, and queue turnover to justify any lower estimate. Add non-matrix Blacksmith jobs such as preflight, security-fast, build-artifacts, and platform lanes.

For repeated pull-request pushes, multiply by the number of runs expected to reach Blacksmith admission in the same 5-minute window, including runs canceled after admission. Canonical main uses two run-number-parity slots. Each slot keeps one active non-canceling run and one coalesced pending tip. Budget for up to two active main matrices plus their two pending tips entering the next admission wave, not every intermediate merge.

Reject a change unless the org-level worst case stays below about 60% of the live bucket. With the current 10,000-registration bucket, keep planned Blacksmith burst load under 6,000 registrations per 5 minutes with headroom for ClawSweeper, ClawHub, Clownfish, OpenClaw RTT, and Clawbench.

Safe Levers

Prefer these in order:

1. Preserve cancel-in-progress for superseded pull-request heads.
2. Preserve canonical main as two non-canceling parity slots; each slot's default pending run coalesces to the newest tip.
3. Move high-frequency, short, non-build jobs to ubuntu-24.04.
4. Reduce matrix rows by bundling related tests inside one runner job when the combined job stays under timeout and keeps useful failure names.
5. Lower strategy.max-parallel for bursty Blacksmith matrices.
6. Right-size runners from timing evidence. Use fewer/larger jobs only when elapsed time improves enough to justify registration count.
7. Split truly slow tests with $openclaw-test-performance; do not hide a slow test problem by registering more runners.

Do not:

• add another Blacksmith installation expecting a higher registration bucket;
• move CodeQL Critical Quality back to Blacksmith;
• raise all max-parallel values at once;
• make manual workflow_dispatch runs cancel normal push/PR validation;
• delete coverage just to reduce runner count;
• treat cancelled superseded pull-request runs as failures without checking the newest run for the same ref.
• cancel old queued runs from a stale snapshot; re-query the exact run first and preserve any current run that still owns live work.

Current OpenClaw Knobs

These are intentionally guarded by test/scripts/ci-workflow-guards.test.ts:

• CI concurrency key version, PR cancellation, and canonical main's two non-canceling parity slots, each with one coalesced pending tip.
• preflight and hosted security-fast start immediately without a debounce or standalone admission job. On Node-relevant canonical main pushes and same-repo pull requests, preflight owns the sole immutable semantic dependency-cache write of workspace node_modules plus the local pnpm store before fanout; all Blacksmith Node jobs are restore-only consumers and exact misses fall back to the ordinary pnpm-store cache, while hosted/fork/manual paths use only that store cache.
• CI matrix caps: fast/check lanes at 12, Node test shards at 28 on Blacksmith and 96 with the GitHub or hybrid planner profile, Windows at 3, and Android at 2.
• Canonical PR Node tests use one precise changed-target job when possible; broad, deleted, unknown, or planner-failed changes fall back to the compact full-suite plan. Targeted plans retain the full built-artifact boundary gate. main, manual, and release runs stay full.
• build-artifacts on blacksmith-16vcpu-ubuntu-2404.
• lower-weight Node/check shards on blacksmith-4vcpu-ubuntu-2404.
• heavy retained Linux/Android shards on blacksmith-8vcpu-ubuntu-2404.
• CodeQL Critical Quality on ubuntu-24.04 with no blacksmith- labels.
• OPENCLAW_CI_RUNNER_BACKEND=github routes every configurable ci.yml job to its existing GitHub-hosted fallback label. Unset or blacksmith preserves the normal Blacksmith-first route.
• Vitest/test compile caches are restore-only in CI and use immutable Actions caches; the daily/dispatch warmer is their sole writer. Build compile cache writes rotate at most once per UTC day. PRs create no runtime-cache archives.

When changing one knob, update docs/ci.md and the guard test in the same PR.

Blacksmith Outage Circuit Breaker

Use the repository variable only after confirming a Blacksmith outage or unavailable runner capacity. Do not set it merely for a failing test that has already started.

gh variable set OPENCLAW_CI_RUNNER_BACKEND --repo openclaw/openclaw --body github

In degraded mode, ci.yml uses the same hosted labels and non-Blacksmith paths as manual dispatches and fork pull requests. Blacksmith-only Docker and sticky steps stay off, dependency setup uses the ordinary Actions pnpm-store cache, and Android's large build uses separate low-memory Gradle processes. Standard 4-core hosted runners make builds and test lanes slower. Blacksmith runner registration is no longer part of the budget, while GitHub-hosted concurrency limits apply.

Flip back after the outage by deleting the variable:

gh variable delete OPENCLAW_CI_RUNNER_BACKEND --repo openclaw/openclaw

Scheduled health detection and automatic flipping are a follow-up, not part of the current circuit breaker.

Validation

For workflow-only or docs/skill-only changes in a Codex worktree:

node scripts/run-vitest.mjs test/scripts/ci-workflow-guards.test.ts
node --import tsx scripts/check-workflows.mts
node scripts/docs-list.js
./node_modules/.bin/oxfmt --check .github/workflows/ci.yml .github/workflows/codeql-critical-quality.yml docs/ci.md test/scripts/ci-workflow-guards.test.ts .agents/skills/openclaw-ci-limits/SKILL.md .agents/skills/openclaw-ci-limits/agents/openai.yaml
git diff --check

If pnpm docs:list tries to reconcile dependencies in a linked Codex worktree, stop and use node scripts/docs-list.js.

For a PR before requesting maintainer approval:

.agents/skills/autoreview/scripts/autoreview --mode branch --base origin/main
ghx pr checks <pr> -R openclaw/openclaw --watch --interval 15

Use hosted exact-head gates for CI workflow tuning. Do not burn local pnpm test on unrelated full-suite proof.

Only after the maintainer explicitly asks you to prepare or land the PR, run the repo-native mutating wrapper:

scripts/pr review-init <pr>
scripts/pr review-artifacts-init <pr>
scripts/pr review-validate-artifacts <pr>
OPENCLAW_TESTBOX=1 scripts/pr prepare-run <pr>

prepare-run can push a prepared commit to the PR branch. Only run scripts/pr merge-run <pr> after the maintainer has explicitly asked you to land the PR. Both commands mutate GitHub state.

Post-Land Monitoring

After merge, watch at least one fresh main cycle and the adjacent repos:

ghx run list -R openclaw/openclaw --limit 20 --json databaseId,status,conclusion,workflowName,event,headBranch,createdAt,updatedAt,url
for repo in openclaw/clawsweeper openclaw/clawhub openclaw/clownfish openclaw/openclaw-rtt openclaw/clawbench; do
  ghx run list -R "$repo" --limit 12 --json databaseId,status,conclusion,workflowName,event,headBranch,createdAt,updatedAt,url
done
curl -fsS https://clawsweeper.openclaw.ai/api/exact-review-queue | jq '.'

Report:

• exact PR/commit landed;
• expected registration reduction or added headroom;
• CI run status and slowest/queued jobs;
• queued job labels, runner assignment, and dependency state for any outlier;
• Blacksmith Actions runner evidence separately from Testbox control-plane health;
• ClawSweeper queue pending, dispatching, leased, oldest pending age;
• publication net drain/dead letters, state-writer queued/waiting, and state append rows/bytes/oldest item;
• any real failures that remain outside runner registration.